Agricultural Hydrocyclones

Hydrocyclone Separators are a simple, 一种紧凑的加工设备,用于为农业客户的粪肥处理或养分分离系统提供砂粒清除.

Download Brochure

它们可以作为砂和砂砾的主要分离手段安装,也可以作为二次分离过程与砂和砂砾一起安装 Sand-Manure Separator or Sand Lane System. In either case, the Hydrocyclone provides high rates of sand and grit removal, leaving a liquid effluent stream that is virtually sand-free.

Hydrocyclones are used for grit and sand removal. 它们既可以作为粪肥分离系统的一级分离步骤,也可以作为二级分离步骤, 以及在预消化和预营养分离中去除砂砾.

How Agricultural Hydrocylcones Work

稀释后的粪肥以规定的流速进入进料口, which is measured as a pressure at the hydrocyclone inlet. As the manure enters the feedbox inlet, 它开始在空心锥段的上部高速循环. As it does this, 离心力作用在砂粒上,把它们拉到圆锥体的外面. 在重力的作用下,大量的沙子开始在空心圆筒中形成,并进一步加速. This action further separates the sand and liquid. 这些较重的砂组分随后通过底流调节器排出, sometimes called a fishtail or duckbilll, at the bottom of the cone. 剩余的液体和细颗粒被向上拉,并通过进料箱的顶部,最终溢流管离开水力旋流器. A siphon bleed valve, attached to a hose on top of the overflow pipe, 是否用于调节和调整虹吸溢流管内压力的大小. When the valve is closed, 水力旋流器内的虹吸效果最大,砂菠菜网最稳定正规平台_最全菠菜网大全脱水效果最大. With the valve operating in the open position, the sand product will contain a much higher moisture content.

分离出来的砂菠菜网最稳定正规平台_最全菠菜网大全仍然含有大量的水分和有机含量. Due to the high organic content, it is discharged onto a Sand-Manure Separator, 如何清洗有机材料并产生适合重复使用的干净沙子.

Why McLanahan Agricultural Hydrocyclones

麦克菠菜网最稳定正规平台_最全菠菜网大全农业水力旋流器是基于用于分离的专利技术, 对骨料和矿物进行了40多年的脱水和脱泥. 它们于2002年首次被引入农业行业,作为沙肥分离过程的第二步,提供细沙去除. By adding this secondary step in the separation process, 麦克菠菜网最稳定正规平台_最全菠菜网大全沙肥分离系统已被证明可以从进入的粪肥流中去除90%以上的沙子. 在冲洗和冲洗水槽系统中,粪便被高度稀释, 水力旋流器可作为主要分离手段,具有相同的预期高回收率. 这种高采收率使生产商能够以最低的年砂成本回收砂. 它还为奶牛场提供含有最小旁通砂的粪便流出物. 这一点很重要,因为奶牛场要考虑长期的粪便储存能力, manure digestion or nutrient separation technologies.

麦克菠菜网最稳定正规平台_最全菠菜网大全水力旋流器有多种尺寸和流量, 以大约180加仑/分的流速开始,以超过2加仑/分的流速结束,000 gpm. 它们的设计是在小的占地面积内实现高容量,最小的磨损和易于维护. 所有润湿部件内衬天然橡胶化合物,以减少沙子的磨料磨损. 一旦衬里磨损,部件可以更换或衬里. McLanahan工程师与客户合作,为他们的需求提供最有效的泵送和分离系统.

Frequently Asked Questions About Agricultural Hydrocyclones

Ask An Expert

In order to get the right Hydrocyclone in place, 我们的工程师将查看您的应用程序,并确定处理所需流量所需的水力旋流器的大小和数量. 有时安装几个较小的水力克隆器比安装一个较大的要好, and the engineer will help to determine that. This chart 显示了我们最常见尺寸的水力旋流器的近似流速.

Not if high removal of the sand is important. In order for us to make a fair assessment, 在确定水力旋流器是否合适之前,我们需要先看一下沙子或砂砾样本. 

水力旋流器回收的沙子的数量在很大程度上取决于沙子的类型. 如果水力旋流器被用来去除自由层理砂, 我们建议使用水洗混凝土砂,以最大限度地回收和循环利用. A washed concrete sand is also good for cow health, 因为它不会挤进隔间,并为任何可能进入隔间的液体提供足够的排水. 我们的工艺工程团队可以查看您的砂类型,并帮助确定它是否可以很好地分离. This graph shows the upper and lower limit for washed concrete sand. 理想情况下,你的床上砂应该属于这两个层次.

A centrifugal pump is most often used. 由于粪肥中沙子的高压和磨蚀性, 设计用于处理磨料浆料的泵通常是首选. McLanahan offers a complete line of Slurry Pumps that can be used and will hold up well in this application.

Agricultural Hydrocyclones are used for grit and sand removal.

Features & Benefits
  • Sand removal rates more than 90%
  • Reduces fine sand buildup in lagoons
  • Reduces wear and tear on downstream process equipment
  • 最大限度地回收出砂,实现更快的投资回报率和更少的持续出砂成本
  • Small footprint
  • No moving parts
  • 可更换的橡胶衬里组件,成本低,维护简单
  • Multiple sizes are available for wide range of flow rates

Need Some Help?

Our customer service team is here to help you 24/7. 我们可以为您运送零件,派遣现场服务技术人员到您的现场,并回答您的任何问题. Whatever you need, we are here for you.